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Sheet Metal Gauge Size Chart Gauge (or gage) sizes are numbers that indicate the thickness of a piece of sheet metal, with a higher number referring to a thinner sheet. The equivalent thicknesses differ for each gauge size standard, which were developed based on the weight of the sheet for a given material.
For example, in one gauge system, 18 gauge steel measures 0.0478 inches thick, but 18 gauge aluminum is 0.0403 inches thick. Because of the varying thicknesses, a gauge chart should be used to ensure the metal meets the required dimensions.
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Thickness: Usually 1/2" or 5/8"; Sometimes 1/4". If you are installing drywall on a ceiling, you will want to use half-inch or even go up to 5/8 inch thick panels to prevent sagging. Even when drywall is properly installed with the requisite quantity of fasteners, sagging can become a problem.
Aluminum in aircraft has minimum bend radius of about 3 to 4 times the thickness (depends on alloy and heat treat). Bend radius is the inside radius after bending. Bending is typically done with a brake that has a tool to form the specified radii. If the sheet is bent to a tighter radius is likely to crack.
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GAUGE TO THICKNESS CHART Gauge Stainless Galvanized Sheet Steel Aluminum Fraction inches (mm) inches (mm) inches (mm) inches (mm) 30 0.0125 (0.33) 0.0157 (0.40) 0.0120 (0.30) 0.0100 (0.25)
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(2) Also applicable to overall length of width of sheet if only one longitudinal and/or transverse buckle or edge wave is present. Specified Thickness, in. Widths over 2 ft thru 4 ft TX51 tempers (2) TX51 tempers (2) Specified Thickness, in. Tolerance (1) in. Allowable Deviation from Flat
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